MES - Manufacturing Execution System
Introduction
MES is also known as Shop Floor Control System (SFCS). Our MES is developed to provide
you with an intelligent process control through our customized electronic system
designed specifically to execute instructions to control manufacturing operations
in a seamless way.
Routings provide detailed records of the time and expenses associated with each
sequence. Advanced querying tools make it easy to analyze the information you gather
and to identify routings that meet the criteria you specify.
As the blueprint for your manufacturing process, Process Flow or Routings provides
critical support to employees on the production floor. You can define the production
process for each item you build, using detailed routes for complex operations, including
outsourced operations, or simplified routes for leaner environments.
Each process flow you create contains the vital details of the production process
for the item. You can create unlimited routings for each item. These can address
changes in the process or be used to analyze the effectiveness of alternative production
processes. Parallel sequences can be incorporated as needed, allowing multiple production
steps to occur at the same time and shortening the overall cycle time for the routing.
Phased sequences also can be used.
Features / Benefit
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Data Automation: Bar Code Labeling, mobile/wireless handheld barcode
scanning for inventory and warehouse management. Synchronize/Download the job schedule
from your ERP sales order. Support direct data acquisition from equipment or machine
(weigh scales, packaging machines, and other production equipment) via PLC or data
card. WIP real time tracking. Engineer and production can therefore focus on what
matters most, problem solving and productivity improvement with the data from the
MES.
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Prompt Alert: Integrate quality control plan and prompt operators to
data entry. Real-time SMS alert is sent to personnel in charge when SPC out of control,
machine beak down and other critical incident.
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Productivity Dashboard: Production output, yield rate, WIP and Machines
up time is available online real time.
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Customization and Integration: No
two companies are exactly alike. Think about everything that’s unique about your
processes, your unique business model, and the one-of-a-kind products. We provide
customization and integration tools to help you create a customer relationship management
(CRM) experience as unique as your company. MES module can integrated with costing
module of Accounting.
Sub Modules
Standard
|
Part Specifications |
Statistical Process Control SPC |
Process Instructions & Check sheet |
|
Inspection Data Collection |
Control Plans |
Gage Calibration Control |
|
FMEA |
Process Flow Charts |
Asset Management
|
Repair Request |
Response To Repair |
PM Schedule/Equipment Maintenance |
|
Equipment Utilization |
Repair To Uptime |
Work Order List |
|
(Pending/Complete/Overdue) |
Real-time Equipment Status |
Assets Maintenance/Work Orders) |
|
Operational Uptime |
Total Time Stack Chart |
ISO Calibrations |